Designing a checking fixture is no small task - it requires careful planning and a keen eye for detail. In this blog post, we'll explore the process of designing a checking fixture, from start to finish. We'll cover everything from choosing the right materials to ensuring that the fixture is able to withstand the rigors of production testing. By the end, you'll have a better understanding of the considerations that go into checking fixture design, and you'll be well on your way to designing a fixture that meets your needs.
A checking fixture is a tool that is used to check the accuracy of a machined part. It is used to verify that the dimensions of the part are within the tolerances specified by the drawing. The checking fixture must be designed so that it will hold the part in the same position and orientation as it will be in when it is installed on the final assembly. This ensures that any errors in the dimensions of the part will be detected before the part is installed.
Checking fixture products are important because they allow for precision measurement of critical features on a product. They also help to ensure repeatability and consistency in the manufacturing process. Without proper checking fixtures, it would be difficult to produce high-quality products that meet customer expectations.
When it comes to checking fixture design, there are a few things you need to keep in mind. First, you need to make sure that the fixture can accurately check the dimensions of the part. Secondly, the fixture needs to be able to hold the part in place while it is being checked. And finally, the fixture should be designed so that it is easy to use and easy to maintain.
If you keep these three things in mind, then you will be well on your way to designing a successful checking fixture.
When designing a checking fixture, there are several factors to consider in order to create an effective and efficient tool. Below are some key considerations:
1. Part complexity and tolerance requirements: The more complex the part, the more challenging it will be to design a checking fixture that can accurately check all the required dimensions. It is important to understand the tolerance requirements for each dimension in order to ensure that the fixture can provide accurate results.
2. Fixture size and weight: The size and weight of the fixture need to be considered when determining where it will be used. If the fixture is too large or heavy, it may not be able to fit in the inspection area or may be difficult to maneuver. Conversely, if the fixture is too small, it may not be able to support all of the part's features or hold it securely during testing.
3. Accessibility of features: In order to test all of the features on a part, the fixtures must have adequate access to those features. This may require special tooling or arrangements in order to reach all areas of the part.
4. Ease of use: The checking fixture should be easy for operators to use so that they can perform inspections quickly and efficiently. This includes considerations such as ergonomics and interface design.
5. Cost: The cost of the checking fixture is another important factor to consider. While a high-quality tool will likely come with a higher price tag.
Our management function and Quality Control ensure that we achieve the highest quality control in all of our production processes. The sophisticated equipment is suitable to test in-house on International Standards. We have received high-quality certificates as well as a great deal of satisfaction from our customers. ASD (Changsha Auto Standard Mold Co., Ltd.) continues to work to meet the needs of our customers and become the Number 1 in the world.
Our principal goal is to create a positive comfortable, safe and secure environment that promotes individual as well as corporate values. We accomplish this by respecting our employees' rights as well as their moral and material rights.
we are a factory professional checker fixture used for plastic automotive parts for 16 years with 1200-1500 sets of fixtures produced annually. Our facility is in the process of scaling up now, we opened a new branch in Changsha urban to serve the market for foreign trade. Two divisions are responsible for welding jigs and checking fixtures The design team currently has fifteen people. To meet customer's technical needs five CMM machines are offered as well as other equipment for machining.
Automotive is a very popular market for our products. Electronics areas. Construction Machinery. With our presence in long-standing business relations with Many big corporations and giants such as TOYOTA, HONDA, NISSAN, BYD, VW, MITSUBISHI, GEELY, FIAT, etc. Domestic market. We have been involved in different industries and worked well with some leading companies like Zoomlion.Sany.Sunward.Foxconn etc. In the Overseas Market we mainly exported to the US. The last few years were spent in Europe and Southeast Asia. ESG, YAN FENG, and ETG worked together. SMG, JBM, COSMA. Direct or indirect use of WINFAST for plastic- and metal parts that are checking fixtures fields.
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